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 [ LatheCity ](C) 2012, LatheCity
                                                           | LatheCity sells books about metal working. When you go through our shopping cart and purchase those book or when you send in a check we assume that you read, understood, and acknowledge the following and other required safety rules. Neither LatheCity or its owner shall   be liable for any damage arising from not obeying these or other relevant safety rules. Please note that initially you may be at a higher risk than folks doing this for living since you will be on your own. Typically hobbyists  do not attend safety classes or safety briefings. Therefore, at least read the  following.
 
 When it comes to safety the “buddy system” is essential.  Actually, nobody should work alone with motor tools. This is obviously  difficult to organize for a hobbyist. Therefore, you are at a higher risk and  have to manage the risk yourself.
 However, everyone can learn how to work safely with motor/power  tools. In one of the safety  briefings I attended, the instructor, a professional machinist, outlined almost  proudly how many accidents he had throughout his career ... well ... I still have  all my fingers and would like to keep it that way. What about you? Therefore,  READ the following general safety notes and hints about how to prepare yourself  before switching on your lathe. PLEASE,  take this seriously it only takes 20 minutes. The following text is also included in any LatheCity book about metal work. Specific safety notes for every procedure are part of every  subchapter. Naturally the notes in the beginning are more extensive and become  shorter towards the end of the book since I assume that you learn safe working  practice along with the operation of your motor tools. (In addition, safety  concerns are often similar for different procedures.) This is one of the main  goals and part of the title of this hobby machinist books: “Safe working ...”
 Working at a public university myself, I have to participate  regularly in safety classes and I am at present (2011) in fact the safety liaison  for our chemistry department. However, again I am a hobbyist myself when it  comes to metal work. I still have all 10 fingers and two eyes, but there is no  legal guarantee that the following notes are complete or even correct. Read the disclaimer notes.
 
        Use safety glasses. Chemistry goggles, have the disadvantage that  they may block your vision too much which again can generate a safety hazard. You  need comfortable glasses and perfect vision. Glasses  approved for metal would need to be closed all around the face (at the top,  sides, and bottom) and in the U.S. they have the label ANSI Z87 on them. Some versions additionally block UV light which  was interesting to me, since I also work with glass pieces, using glue hardened  by a UV lamp. In any case, a UV filter is better for our eyes, I believe.At most safety briefings you may come across the term “situation awareness”, as a general  strategy to reduce risks. Knocking over a leg of a storage rack when walking  through a metal shop, which carries 500 pounds of steel, would not be it. Heavy  footwear is unfortunately very uncommon except in an industrial setting. (We also  don’t want to overdo it in a hobby shop.)Let someone know that you are working in your garage and/or basement.  Why? First, you are setting up “a buddy system” in doing so. Second, you are  making sure that nobody disturbs you at a critical moment, startling you from behind.Have a working phone in reach. Check if your cell phone is working  properly in your basement. Where is the closest hospital/emergency room?  Emergency number in the U.S.  is? Right, 911. At some locations the number may be different.Make your shop kid safe. Talk to your kids about the risks. Make sure  that they do not sneak around a corner and surprise you when the lathe is  running, etc. They often don’t see the difference between “playing” and “safe  working practices.”Read the application notes and  manuals that came with the tools and/or accessories before starting to use  them. Learn the applications and limitations as well as the specific potential  hazards of every tool. Don’t use a tool for a purpose  it was not designed for. Don’t modify a tool yourself. Don’t push a tool beyond the  limits it was designed for. A mini metal lathe is designed to work on small  metal stock. Don’t modify the electrical connections of your tools. Electrically  ground all tools. If a tool is equipped a with  three-prong plug, then it should be plugged into a three-hole receptacle. If an  adapter is used to accommodate a two-prong receptacle, the adapter wire must be  attached to a ground connection. Don’t  remove safety guards. Keep guards in working order. Don’t remove safety guards.  However, the little safety shields that sometimes come with a lathe provide  only very limited protection. Use always safety glasses, in any case. Make  it a habit of checking to see that keys and  adjusting wrenches are removed from the chuck before turning on any  machine/lathe. In the case of a lathe, turn the spindle by hand before turning  on the lathe making sure that it runs freely. Don’t underestimate the power and  torque generated even by a benchtop lathe. A key left behind in a chuck can  easily fly off traveling at a significant speed for 10 ft. (3 meters) or more.  Full size lathes used to train students professionally are often equipped with spring lock chuck keys (self ejecting keys).  These pop out of the chuck when not pushed down, i.e., it’s impossible to leave  them in the chuck unintentionally. Cluttered work areas and  benches are a safety hazard. This is indeed true. Do not use power tools in damp  or wet locations. This can be an issue for garage or basement shops. Solve the  problem if it exists at your location. Keep work area well  illuminated. This is extremely important for safety issues and any proper work.  Do you need new glasses?  All visitors should be kept at  a safe distance from the work area. Again make your workshop kid proof. Use padlocks,  master switches, remove starter keys. This is of particular concern for hobby  work, correct (?) I would in principle encourage you to awaken the interests of  young adults for practical and creative work. Fortunately, perhaps in this  case, many of them prefer to play dull computer games instead. However,  teaching young adults to work with metal tools is particularly difficult and a  major safety hazard for everyone involved in this process. At least don’t do  this in the very beginning. You must be very confident yourself, first. Make  sure that they are old enough and have no access to the tools alone. Again, do not force tools or  attachments to do a job for which they were not designed. Use the proper tool  for the job. Avoid loose clothing, necklaces,  gloves, or jewelry that could become caught in moving parts. We all know this,  but taking care of it every day is another thing. By the same token, fluffy cloth  appears to attract small cut off metal pieces like a magnet. They stick deep in  the fabric and can scratch you fingers and skin. Wear protective head gear to  keep long hair styles away from moving parts! It takes milliseconds to pull you into the  running chuck if something gets caught in the chuck. A benchtop system is safer  in this regard than a full size system, I guess, but … (A lathe running at 1600  RPM makes 26 RPsec or ~40 milli seconds for one revolution.)Use safety glasses i.e. goggles designed for metal work. Yes, this is on  the list more than once.Use a face or dust mask if  cutting operation is dusty. When using a metal grinder you  will generate sparks. Use a full face shield and goggles for these operations.  Make sure not to have lots of cardboard boxes, gas containers for you snow  blower / lawn mower, paint, solvents, etc. in your basement or garage hobby  shop. The sparks generated by grinders or metal saws can ignite a fire. It may  start to burn long after you left the shop …   Full face shields often have a plastic foil on the shield which needs to  be peeled off.  Otherwise the shield may  not be transparent  – just a note in case you didn't’t realize.Use clamps or a vise to hold  work. It is much safer than using your hand and frees both hands to operate the  tool. This is more of an issue for the use of a drill press, milling machine,  or saws than for a lathe, but it must be included here. Keep your proper footing and  balance at all times. Wet floor? Cable? This is dangerous. Keep tools sharp and clean for  best and safest performance. Follow instructions for lubrication and changing  accessories. Use  only recommended accessories. Read the manual carefully and  completely. Use of improper accessories may be hazardous. Unplug tool before servicing  and when changing accessories such as blades, bits or cutters. Definitely. Make sure switch is  "OFF" before plugging in a power cord. Double check.  Again turn spindle by hand before switching the motor of the lathe on.  This ensures that the work piece or chuck jaws  will not hit the lathe bed, saddle or cross-slide, and also ensures that they  clear the cutting tool. It is  not recommended that the lathe be used for grinding. The fine dust that results from the grinding operation is hard on  bearings and other moving parts of your tool. For the same reason, if the lathe  or any other precision tool is kept near an operating grinder, it should be  kept covered when not in use. I do occasionally use a polishing sponge (safer  than sandpaper) to polish pieces, but I don’t overdo it.Make  sure that all locking and driving attachments are tightened. However, also be careful not to over tighten these adjustments. They  should be just tight enough. Over tightening may damage threads or warp parts,  thereby reducing accuracy and effectiveness. Don’t  allow long stock pieces to stick out far in back of the spindle of the lathe. Long, thin stock that is unsupported and turned at high RPM can  suddenly bend and loop around. Wear  proper safety glasses. All folks working for living  in metal shops can unfortunately tell you stories such as this one: a piece of  metal hit the backside of glasses (somehow) and the reflected piece hit the eye  of the machinist. They had to pull the piece out of his eye in a hospital. This  is not a joke. You need safety glasses specified for metal work, even if you  wear optical glasses. You need glasses fully closed at the sides, the top, and  bottom. Goggles  that fit over optical glasses are often not very comfortable and restrict the  vision. These are better than nothing, but you can purchase goggles with  optical lenses. If you work every day in your shop, then invest the money to  purchase really comfortable and safe glasses. Your eyes are worth the  investment. This  may sound as a talk to a teenage girl/boy, but ... you need proper eye protection before  you switch on the lathe for the first time. Safety glasses are perhaps the most  important safety feature in a metal shop. Don’t start without them with any  work on a lathe. Any home improvement store carries them. Don’t  work when you are tired. Rushing home, having a heavy dinner and a few beers, then going down  to the basement shop in your house … obviously not a good idea. Don’t do it.  Metal work requires your full attention, even if it is a hobby. You may realize that the fingers of the machinist  are really close to the spindle when cutting certain shapes, in particular when  you eventually polish pieces. The edges of the chuck are sharp and turn at perhaps  1800 RPM. It would cause very serious injuries when hitting the rotating chuck  with your fingertips.   Using a sanding sponge is somewhat safer than using sand paper for  polishing since you can even touch the chuck with the sponge and the fingertips  are still at an OK distance. Sanding sponges are available in any home  improvement store. One last thing. Please be aware of that you will carry chips (small  cut off metal pieces) with you all over your house. Don’t ask how – chips stick  to everything, somehow. Aluminum chips are rather soft and perhaps less dangerous, but  steel chips are sharp as raiser blades. Never clean up chips with your bare  fingers, never (not even with aluminum). This kind of list can never be complete. Read the disclaimer  statement. Safety notes can  also be found on various web sites, a few links are given here:http://www.mini-lathe.com/Mini_lathe/lathe_safety.htm
 http://www.zeraware.com/
 http://www.americanmachinetools.com/how_to_use_a_lathe.htm
 http://www.fricknet.com/lp/safety_posters.php?gclid=CPTW6ZfFhaYCFQTNKgodFQoIpA
 Safety products  can also be purchased on-line, for example, perhaps look at:
 None of our accessories or custom designs is intended to be used for transportation applications including but not limited to cars, motorcycles, airplanes, roller skates, bicycles, agriculture vehicles, etc, for civilian or military applications. Similarly none of our accessories or custom designs is intended to be used as components of weapons  including but not limited to firearms for civilian or military applications. We herewith explicitly exclude any warrantee or liability if LatheCity products were used directly or indirectly or misused directly or indirectly for the above-mentioned applications (transportation, weapons).  
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